In usual, it’s necessary to consider the chemical property of the product itself when manufacturing the chemical products. Therefore, when selecting the packaging machinery equipment, the material of the packaging machine must also be considered to avoid product quality being affected by chemical liquid corrosion. Most of the liquids in the chemical industry are acidic and alkaline liquids, in order to avoid operator directly contacting with the liquids during filling process, we especially customize filling and capping line for chemical products. The chemical industry, like most other industries, is unable to predict the market reception in the early stage of development, it usually chooses to test the market demand by small amount of production. As the sales volume increases, so the automated production is taken into consideration to increase production capacity. To maintain the quality of each product, whether it is the capacity of the bottle filling, or the tightness of the cap or position of the label labelled, it can’t be achieved without filler, capper and labeler, these machinery equipment However, it consumes more manual labors and with less production efficiency with single machine operation. Hence, through integrating machine equipment, the automated chemical liquid filling and capping packaging line not only increases the production capacity but improves the quality of product packaging as well. This chemical production line can provide you with customized chemical filling capping and labeling equipment according to different characteristics of liquids, bottle size, shapes, material of caps and labeling types. With the diversities of products in the market, we can provide the filling and capping machine packaging line that meets the needs of commodity packaging to create maximum value and efficiency for customers.
The automatic top labeler LT4000 can continuously and accurately label a large number of labels. It is suitable for all kinds of flat-surfaced, side or top of products, such as boxes, cartons, plastic bags, aluminum foil bags, paper bags, medicines, cosmetics, skin care products, egg boxes, food, Agricultural products, gift boxes, circuit boards, memory card, industrial batteries, wet tissues, contact lens cases, etc. Top labeller LT4000 has the advantages of high productivity and low manpower requirements. Depending on the size of the product and the label, it can label 40 to 80 pcs per minute. The high-performance stepping motor achieves precise positioning and labeling in a short time, and the signal conveys the precise angle and speed. The programmable controller executes the labeler’s full automation and digital logic to achieve the synchronous operation performance of the mechanism, and uses a microcontroller to achieve high stability and high precision.
The automatic nutraceutical and pharmaceutical counting and filling line mainly responds to the trend that the current society has gradually developed a tendency to passively care about the dietary intake and the figure maintenance. More and more people try to keep in shape and to balance the nutrient they need on the daily basis. In addition to ingesting the nutrients from the meals, supplementing some nutrients that are not adequately obtained in the diet is also considered. Basically, each nutrient or dietary supplement has been developed in a very mature and professional way. There are even various vitamin supplements, such like: comprehensive vitamins, Functional supplements or single-type nutrient replenishment such as lutein, iron, B12, D3, calcium, etc., Due to different nutrients have their special physical and chemical properties, so the products will be in different shapes of tablets, capsules, sugar-coated tablets and pills are presented.
Capsule counting complete line for healthy food is usually for the pharmaceutical factory and healthy food manufactory that must have to equip with. These factories mainly sell the tablets and capsules product. While packing, it need to meet the expectations for the production needs. This capsule counting machine line includes, bottle feeding machine, two capsule counting machines, automatic cap-suppling machine, cap sorting machine, automatic capper, labeling machine and collecting round table. On this whole line, the equipment and contact face that we use are all selected by food-grade ingredients, all conforming the cGMP regulations and satisfying the product standard. Besides, if you have the small scale to medium packaging needs, we can offer another line that has rinsing, counting, labeling, capping and foil sealing machine. It has the long and intact production process. We also provide customized packaging mechanical modules. According to your healthy food and capsule packaging production line, we can bring you more flexible bottle cppsule counting and packaging solutions. Mechanical construction and adjustment is relatively simple. Speaking of the maintenance, it is also easy to protect and check, helping you lower the cost.
The automatic vial filling capping machine equipment is combined with bottle infeed device, which means there are three functions in one frame, providing fully automatic bottle feeding, bottle positioning, liquid filling, cap placing, and cap screwing procedure; all mechanisms are synchronized that keep production from being interrupted. Automatic vial filling capping machine equipment is suitable for 2-20ml small volume liquid filling and capping, and can be used on pharmaceutical, essential oil, injection, cosmetic, healthy beverage and special solvent production. Vial filling capping machine equipment is equipped with high accuracy liquid filler, automatic cap-placing and outstanding servo motor-driven system which providing smooth and precise cap-placing, cap-screwing process. Besides, it’s simple to operate the machine because of the advanced control interface, and easy to fulfill both high speed and high accuracy production. Furthermore, you could also enhance production efficiency and save the costly manpower. Automatic vial filling capping machine consists of multiple stations: Automatic conveying device with star wheel design. At the first is filling station; second one is auto-cap-placing station; the third is capping station, and the bottle outfeed machine is also available as option. This liquid filling machine is driven by servo motor, and the operator can input the filling volume directly by using the human-machine interface which can use to quickly input parameter. And the filling accuracy of the instrument is excellent, liquid storage tank can be customized according to your requirement. This instrument has the automatic cap-placing and cap-screwing function, and can apply to every plastic screwing caps and aluminum caps; capping tightness can be adjusted by servo torque control via human machine interface.
Automatic bottling washer filler capper line integrates automatic bottle feeder, washer, filler, cap placer, capper, round bottle labeler and automatic product collector into one production line, which unifies different stages of production into one single process. Through automatic bottling washer filler capper line, all production stages are controlled by PLC programs. Set up with an automatic pause system, the line would be fully stopped should any stage in it comes up with a problem. Such feature helps to protect the line from production overloads or product jams. Equipped with photo-electronic eyes (sensors), automatic bottling washer filler capper line detects targeted filling positions with great precision. In addition, each production unit of the line is modularized; thus makes it easy to maintain. Moreover, all the touch points between liquids and the line could be built by stainless steels; eliminating all potential sanitary issues. Bottling washer filler capper line works best with products of liquids at moderate or high temperature or those of high viscosity with no pulps or chunks in them. Examples of suitable applications include dipping sauces, salad sauces, syrups, medication in ampules, creams, shampoos, and chemical products.
The Automatic 6 Nozzles Piston Filler FP4300 utilizes a linear conveyor, with a servo motor controlling the fast, precise, simultaneous filling of all six nozzles. For safety, the automatic bottle detection sensor stops the nozzles when an empty space is detected. The emergency stop button allows immediate ceasing of all operations if needed. The 6 nozzles piston filling machine has a wide filling range, suitable for any particle-free and various low viscosity liquids on the market, including medicine, chemicals, oils, dairy, soy sauce, lotion, body wash, detergent, and other such free-flowing liquids. The touchscreen HMI makes changing products quick and easy and reducing downtime between batches. When changing products, there are no parts that need to be replaced. It’s perfect for large-scale production because of its six nozzles, wide filling range, and precise filling levels. The stainless-steel frame guarantees resilience and ease of maintenance.
The system is widely used in food and beverage plants, pharmaceutical plants, plants of body-care products, plants of cleaning supplies, chemical plants, etc. It is suitable for factory automation integrating the processes of filling, capping and labeling into smooth flow production line. This model uses high-level interfaced control system for fast speed and high-precision operation. Thus, the process efficiency improves, and the labor costs are saved.
Semi-automatic star wheel capper is the best solution of automatic filling line for flexible small scale production .With integration of feeding turntable, filling machine, capping machine, and labeling machine, it provides consistent action without down time and reduces operator's injury. Just one machine can fill all your small bottles.
The High-speed Spindle capping machine CCS3000 is a high speed capping machine, and can be used for any kind of caps, such as screw caps, plastic round bottle caps, spray bottle caps, pump caps, metal caps, flip-top caps and more. The universal grippers are able to handle any of these caps with the proper torque and stable capping force, while the capping time and height are adjustable to optimize capping. Capping speed can reach up to 100 bottles per minute.
This tabletop screw capping machine can do capping on a various kind of screw caps such as plastic round bottle cap, aluminum cap, spray bottle cap, duckbill bottle cap, iron caps, and can easily apply to many different industries unlimited. Tabletop screw capping machine has new mechanism integration design that has much more compact machine frame and less space is needed comparing to tabletop semi-automatic capping machine CS1000. By Integrating all control and operation system in one interface, the machine operator can do capping in lesser space and shorter period of time. Because the torque motor control system remains capping consistency in the long run, you don’t need to worry about it.
Automatic bottle capping machine CS4150 integrates cap feeding, cap placing and capping functions in one fully automatic capping machine that saving your space and production cost. Capping machine equipped with high-end servo motor that can be operated and adjusted easily, and it can be apply to many different industry areas. The capping torque can be adjusted according to the cap you used, and the stable capping torque prevents cap damage happening. Also, automatic capping machine can finish the whole capping procedure in a short period of time. There are multiple optional easy-changing capping heads for different size of caps, and be able to use on various kind of bottles and caps. It can be widely applied to various kinds of caps for medicine, food and beverage, toiletries and cosmetic industries, etc. And saves production space as well as maximize production efficiency.
The automatic vial crimper adopts rotary disk to close bottle aluminum caps. Vial crimper can shorten the production time and the pneumatic system controls the tightness to keep the quality of the production steady. Many types of capping applicators are available for different sizes of containers, so it can widen the range of production, stabilizing the bottles and the speed to increase the capping efficiency and productivity.
The pneumatic semi-automatic capping machine is a single-head capping machine. It is small and suitable for small spaces. The advantages are: it needs only one operator, it has no limitation of space, and it starts working right after connecting power. The tabletop capping machine can fast packaging produce to avoid operators’ wrists injuries due to too much capping. It is freely to set up torque to adjust the tightness without loosening. Different applicators are needed to be changed for switching other types of caps.
The automatic aluminum ROPP capping machine uses the automatic aluminum cap feeding and capping machine for the high-speed production line. It adopts the servo motor driven aluminum cap feeding and capping machine to sort, feed and locate caps with stable torque by one machine. It simplifies the arrangement of the production site. Rotary disks introduce bottles to the aluminum capping machine before locating and capping.
The light and sophisticated tabletop semi-automatic capping machine is able to be placed in a workplace with limited space because of the small volume. Only a size of the table is needed to operate it when capping, and it is very mobile to move around for production. It has double functionalities of both cap capping and opening. The solid and endurable machine body is made of stainless steel and hardened aluminum alloy, and the height of the capping applicator can be adjusted according to bottles’ height without using any tools.
Automatic Capper CC4170 can be easily adjusted with the capping head to meet different capping requirements. With dual clipping conveyor, all kinds of bottles can meet precise position while caps feeding and capping.
NCW-415S Automatic Dual Servo Motor Capper can be easily adjusted with the capping head to meet different capping requirements. With universal torque capping controlling system, there is no need to change the capping head to apply widely to various sizes of caps and bottles in round shape, square shape or other containers. According to the characters of different products, capping speed and other settings can be adjusted fast and simply to meet various production needs, and the dual servo driving system can also make the machine to cap accurately with high efficiency.
Counting Filling Capping labeling Line NTC-410 suits for counting various sizes of products such as tablets, capsules, pills, sugar-coated pills and other similar products. The counter can meet the requirements for pharmaceutical factories, hospitals, dietary supplement factories, and other factories in various markets.
Tablet Counting Line NTC-420 is design for packaging regular counting materials, such as tablet, capsule, etc. With PLC user friendly control system and touch screen, it is easy to operate without training and adjustments to save downtime and boost productivity.
Automatic Counting Capping And Labeling Line is design for packaging regular counting materials, such as tablet, capsule, pill, etc. NTM-420 can finish whole bottle filling, capping, labeling production Line. With PLC user friendly control system and touch screen, it is easy to operate without training and adjustments to save downtime and boost productivity. We designs and manufactures from automatic counting filling line and fully automatic production lines and its products are sold in America, Europe, Asia and Africa.
Automatic Bottle Filling Capping Labeling Production Line can be used in various fields for liquid packaging needs, and the line is composed of a feeding turntable, a 6-nozzle piston pump filler, a ROPP cap-auto-feeding capper, a round labeler, and a collecting turntable. Each machine of the line can be customized according to your requirements.
Automatic Liquid Filling Line is built up with an auto bottle feeder, a 4-nozzle gear pump filler, a ROPP cap capper with auto-cap-feeder, a round labeler with neck label applicator, and a collecting tray, applying in food, beverage, chemical and other industries. The direction of the production line is from right to left, and it can also be customized to opposite direction.
Bottle Rinsing and Filling Machine Line is built to help with product security and hygiene concerns. Air blows to bottles after bottles being inverted, and the dust will be removed by vacuum. The rinsing and filling line suits for any material of bottles and is especially designed for integrating with exist conveyor or packaging system.
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News Event and News
- Neostarpack Capsule Tablet Machine CE certification
- Let’s meet at WestPack 2020. (February 11-February13)
- Neostarpack can’t wait for meeting you all in Japan Pack 2019. (October 29-November1)
- Neostarpack Filling Machine CE certification
- Join us at WestPack 2019 February 5-7 in Anaheim, CA
- Come with Neostarpack for 2018 Taiwan Int’l Food Industry Show (2018/11/16-19)
- Neostarpack CE-certified Cappers
- LET’S PACK WITH NEOSTARPACK AT 2018 TOKYO PACK (OCTOBER 2-5, 2018)
- Neostarpack invites you to join us at 2018 Taipei International Bakery Show(March 15-18,2018)
- Neostarpack invites you to join us at WestPack 2018(February 6-8, 2018)
- Neostarpack invites you to join us at ALLPACK INDONESIA (2017/11/1~11/04)
- COME AND JOIN US AT PACK EXPO LAS VEGAS 2017! (SEPTEMBER 25-27, 2017)
- Neostarpack invites you to join us at Interpack 2017 in Germany(MAY 4-10,2017)
- Neostarpack TÜV certification
- PACK EXPO International 2016 (NOV 6-9,2016)
- Neostarpack will attend ALLPACK INDONESIA (2016/10/5~10/08)
- Taipei International Packaging Industry Show (JUNE 22-25,2016)
- ProPak Vietnam 2016 (MAR 1-3,2016)
- PACK EXPO International 2015 (SEP 28-30,2015)
- Taipei International Packaging Industry Show (JUNE 24-27,2015)
- ALLPack Indonesia 2015 (SEP 30-OCT 03,2015)
- ACHEMA 2015 (JUNE 15-19,2015)
- PACK EXPO International 2014 (NOV 2-5,2014)
- Taipei International Packaging Industry Show (JUNE 25-28,2014)
- Interpack 2014 (MAY 08-14,2014)
Q&A Frequently Asked Question:
- 1. Can filling machines be used to fill oil products?
- 2. If I have a wide variety of oil types, can I use the same filling machine? What should I pay attention to when using it?
- 3. Some oils have higher viscosity. Will it be prone to sag when filling with a filling machine?
- 4. If the liquid product needs to be filtered before filling, does the filling machine have the function of filtration?
- 5. Can your filling machine be filled with beer?
- 6. Can normal temperature syrups or similar fructose products can apply to the filling machine?
- 7. If we need to fill food product, does the material of the filling machine meet the food grade specifications?
- 8. Products like facial creams, moisture creams or sun creams which is poor fluidity, can they use the filling machine to produce?
- 9. Can we fill the chili sauce with filling machine?
- 10. If a porridge or oatmeal product wants to be filled, what type of filling machine would you recommend?
- 11. What if the liquid is hard to flow, which way would you to fill this kind of products?
- 12. Is there any inaccurate filling in the piston filling machine? Under what circumstances will the filling be inaccurate?
- 13. If the products need to be directly filled after heating, is there a heat preservation type filling machine?
- 14. If the liquid product itself has a high viscosity and which needs to be stirred before filling. Can the filling machine be equipped with a stirring mechanism?
- 15. If the product itself has a foaming property while filling, how can it avoid foaming during the process?
- 16. Can juice or beverages be produced by automatic filling? If the juice contains pulps, is there a suitable filling machine?
- 17. When a liquid with a strong acid or alkali needs a lot of filling, which type of filling machine should one choose?
- 18.When filling a liquid product, what happens if the pump motor of the filling machine cannot pump the material? How can we deal with it?
- 19. If the desktop piston filling machine originally had only one filling head, could it be changed to a filling machine with two filling heads to increase production efficiency?
- 20. If you have three products, toner, lotion and water, can you share the same filling machine?
- 21. If my product is water or a liquid similar in characteristics to water, the container is a glass bottle. Which type of filling machine is suitable?
- 22. If the liquid needs to be sterilized during the filling process, can a sterilization device be added to the filling line?
- 23. If you want to stick the sticker to the salad box, you need to stick a sticker on the top and bottom of the box. Which labeling machine is suitable for automatic labeling of this type of product?
- 24. When there are two different materials for round labeling machine glass bottles and plastic bottles, what is the difference between these two bottles while labeling? What should I pay attention to?
- 25.Is there a way to automatically label the products of lipstick and lip balm? Can I position the label on the side of the bottle or at the bottom of the lipstick?
- 26. If the product is to be pasted with stickers or labels, but there are products that use transparent labels and colored labels (non-transparent stickers), what is the difference when purchasing a labeling machine? Could these two labels can share one labeling machine?
- 27. What is a time gravity filling(self-flowing) machine? Which method does it use to fill the product? How to adjust the filling volume when using it? Which liquid products are suitable for filling with the time gravity filling(self-flowing) machine? Which factors will affect the filling volume of the time gravity filling(self-flowing) machine?
- 28. If you already have a small desktop labeling machine, can you add a feeding mechanism in front of the labeling machine?
- 29. Can a round bottle labeling machine share the labeler with a polygonal bottle such as a hexagonal bottle or an octagonal bottle?
- 30. Why did you find that the round bottle was used with a round bottle labeling machine for a period, and there was small debris next to the machine. What caused this? How to solve it?
- 31. Is there any part of the compact filling and capping line that need to be pay attention more? Does the capping head wear off the cap when it is tightening?
- 32. When using a tabletop piston type filling machine, will liquid leakage occur during production? What is the cause of the leak? How to solve the problem of improving leakage?
- 33. What is the difference between the equipment of the Neostarpack filling machine and the labeling machine and the commercially cheap equipment? Why choose Neostarpack?
- 34. What are the advantages of the Neostarpack liquid filling machine?
- 35. Recently, we are planning for a new factory and expected to produce bottled beverages, but the experience of filling the packaging machine is not enough. How do we choose a suitable filling and packaging machine?
- 36. Our company currently produces packaged soymilk in a manual manner. If you want to introduce automatic or semi-automatic soymilk filling equipment, is there a filling machine suitable for soymilk?
- 37. We are a food factory producing bean paste and chili sauce. Currently, we use manual filling and packaging. Recently we want to add filling equipment to increase production capacity. Is there a suitable sauce filling machine?
- 38. We mainly produce liquid beverages and now are filled in the bottles manually. There are various types of beverages but only with small and medium scale production capacity. Do you have the suitable beverage filling packaging equipment for that? Will it be possible to be integrated as an automated filling production line in the future?
- 39. When filling food product there is higher sanitary standard needed. Then what are the points to choose the suitable filling machine for food product?
- 40. What is the normal service life for the filling machine? Will it be troublesome to do the self-maintenance?
- 41. Our olive oil is currently outsourced to bottling and filling bottles. Due to the increasing number of capacities, it is expected to purchase a filling and capping machine to pack the products by ourselves. Which machine is suitable for olive oil glass bottles and aluminum caps? If there are multiple aluminum caps with different specifications, can only an aluminum capper be used?
- 42. How can you help us if we need assistance for the machine operation and the consumable parts purchasing after we buy the labeling machine?
- 44. After the labeling machine applies the sticker on the bottle will it have wrinkles easily? Will the position of the sticker be crooked after labelled on the bottle?
- 45. Which type of filling machine can be used to fill organic solvents, such as DMAC, DMSO and ethyl acetate, etc. with a filling volume of around 50ml, 100 ml and 200 ml?
- 46. I need to label the front and back of the shampoo bottle by using two kinds of stickers. Can your labeling machine label two different stickers on the front and back individually at the same time?
- 47. We produce cosmetics and no need much production capacity. There are five to six of bottle size and which needs liquid filling, cap tightening and labeling on the product. Can all these bottles be shared with and applied on the automatic compact filling line?
- 48. My product is perfume and I need bottle rinser machine. Should I choose water rinser machine or air rinser machine? And how to make sure the air source or water source is clean?
- 49. My product is essential oil and what kind of the filling machine is suitable for filling essential oil?
- 50. Do you have the suitable filling machine can fill fruit juice and jelly drink faster? The bottle volume is 1000 ml and the fruit juice and jelly drink itself is with moderate viscosity. Also, the drink is no preservative added so it can’t have too many air bubbles during liquid filling, or it will influence the quality and the storage life of the product.
- 51. We are cosmetics manufacturer and used to label the product manually. As production capacity gradually increases, we want to run the production with packaging machine. Could you let me know how to choose the labeling machine suits for our product?
- 52. Our product is soy sauce, can you let me know which filling machine is suitable for filling and packaging soy sauce?
- 53. My product needs to be labeled with barcode labels and product information. What type of labeler is suitable?
- 54. We are a biotechnology company specializing in the production of dietary supplements, we have many kinds of tablets and capsules need to be count and bottle. I saw you have two kinds of capsule counting machines, what is the difference between them? Which kind suits our products better?
- 55. My product is large square bottles like detergent refill size, and I have many kinds of bottle, which capping machine you recommend for my products?
- 56. How to choose the bottle capping machine for my product from all different types of capping machines?
- 57. My product is lubricant, and we have three sizes of container 1L, 4L and 20L. Now, we are looking for filling and capping machines and wonder if one machine can be used on all sizes of container?
- 58. If I purchase labeling machines from Neostarpack, is it possible to add peripheral equipment, such as hot stamp coder, printer or CCD recognition system to ensure the labeling and printing quality?
- 59. Do you have filling machine for sauce or paste when it contains fine particles or minced meat?
- 60. Do you have packing equipment including filling, capping, and labeling machine for 1ml & 2ml perfume bottle?
- 61. Our products are antibacterial liquid soap and chemical disinfectants, is there filling and capping equipment for this kind of product? What is the applicable filling range?
- 62. I have a client from Europe who would like to purchase round bottle labeling and filling machine, does Neostarpack has CE certificate for the machines?
- 63. Our product includes many kinds of round and square bottles, is it possible to use one labeling machine for all?
- 64. We are a pharmaceutical company, and we are looking for label counting machines. Do you have label counting machines for pharmaceutical use?
- 65. We are a pharmaceutical company, and we need tablets/capsules counting machines with high accuracy. Our product line includes tablets, capsules and pills, etc. Can your tablets/capsules counting machine weight the products after counting?
- 66. Due to the recent pandemic, Covid-19, there has highly demand for disinfectant in the market. If I want to produce antibacterial products such as alcohol or hypochlorous acid, and I need to fill, cap, and label the product. Is there suitable equipment for my needs?
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