The automatic nutraceutical and pharmaceutical counting and filling line mainly responds to the trend that the current society has gradually developed a tendency to passively care about the dietary intake and the figure maintenance. More and more people try to keep in shape and to balance the nutrient they need on the daily basis. In addition to ingesting the nutrients from the meals, supplementing some nutrients that are not adequately obtained in the diet is also considered. Basically, each nutrient or dietary supplement has been developed in a very mature and professional way. There are even various vitamin supplements, such like: comprehensive vitamins, Functional supplements or single-type nutrient replenishment such as lutein, iron, B12, D3, calcium, etc., Due to different nutrients have their special physical and chemical properties, so the products will be in different shapes of tablets, capsules, sugar-coated tablets and pills are presented.
Capsule counting complete line for healthy food is usually for the pharmaceutical factory and healthy food manufactory that must have to equip with. These factories mainly sell the tablets and capsules product. While packing, it need to meet the expectations for the production needs. This capsule counting machine line includes, bottle feeding machine, two capsule counting machines, automatic cap-suppling machine, cap sorting machine, automatic capper, labeling machine and collecting round table. On this whole line, the equipment and contact face that we use are all selected by food-grade ingredients, all conforming the cGMP regulations and satisfying the product standard. Besides, if you have the small scale to medium packaging needs, we can offer another line that has rinsing, counting, labeling, capping and foil sealing machine. It has the long and intact production process. We also provide customized packaging mechanical modules. According to your healthy food and capsule packaging production line, we can bring you more flexible bottle cppsule counting and packaging solutions. Mechanical construction and adjustment is relatively simple. Speaking of the maintenance, it is also easy to protect and check, helping you lower the cost.
Production Line with Automatic Counting, Filling, and Capping Machines (Counting Machines, Power Filling Machines, Capping Machines, and Aluminum Foil Sealers)
The production line of pharmaceutical level equipment with automatic counting, filling, and capping machines has dual productivities of automatic counting, filling and capping machines and powder filling and capping machines. The innovation is that one production line with dual functionalities, including automatic bottle conveyors, counting machines, powder filling machines, cap sorting machines, capping machines, aluminum foil sealers and automatic bottle collecting machines.
Automatic capsule counting machine equipped with automatic bottle-feeding turntable that transporting the bottles to the counting machine and outfeed turntable though conveyer, reducing the repetitive workforce on placing and picking the bottle manually. Different from its tabletop, single machine, version, the turntable made this production line more efficient. Compact design makes it suitable for limited space and easy to change over for different product. Suitable for extensive fields of industries, including pharmaceutical, food, chemistry and cosmetics. Application include bottled gums, vitamin, pills, capsule, tablet, fish oil, candy…etc.
Straight feeding high speed automatic counting machines can calculate precisely tablets, capsules, pills, troches, dragées and chocolate, etc. in any types and sizes to fill them into many products. Automatic PLC controlled comprehensive location, bottle infeed, bottle splitting, counting and filling lead to efficient manpower. High speed automatic counting machines allow to have 20 sets of parameters for multiple counting productions at the same time.
Tabletop rotary automatic counting machines（capsule, pill, tablet counter)TC1000 are suitable for bags or cans to fill and count. Sophisticated small-sized tabletop automatic machines fast feeding devices do not jam in feeding, and they are appropriate for materials of 6 mm in diameter and above 3 mm in height. Any kind of soft and hard capsules, tablets, tablets, flakes, pills, dragées, troches, mint tablets, chewing gums and healthy food, etc.
Tabletop vibrating double-rail capsule and tablet counting machines precisely count and fill bottles by electronically automatic vibration. Tabletop double-rail counting machines are easily operated to work with simple parameter settings. Module designed tabletop double-rail counting machines are suitable to precisely count many kinds of types and sizes of tablets, capsules, tables, and flakes, troches, dragées and chocolate balls. The counting range can be set up from 1 to 9,999 pieces.
Fixture rotary counting machines are suitable for multiple products to count, fill, and pack. Customized fixture rotary counting machines do not only fit in pharmaceutical or food products, but also that of electronic and metal manufacturing industries. Screws, components, metal components, electronic components, buttons, capsules pills and tablets will be precisely counted and filled in to bags or bottles after setting the number of the product. The packaging methods are not restricted by the way of filling in bottles, aluminum foil bags, ziplock bags, etc.
High accuracy tablet/capsule counting machine TM4200 suits for irregular shape and regular shape of tablet and capsule counting requirement in bottles and bags. With PLC user friendly control system and touchscreen, it is easy to operate without training and adjustments to save downtime and boost productivity.
Neostarpack has cultivated in Taiwan with the professional 20-year experience and organization in manufacturing machines of automatic counting machines and capsule & tablet counting machines. Our high-precision detective counting machinery system is widely adopted in the industry of the Chinese and Western pharmacy, food, bio-tech & healthy food, and cosmetics, accurately counting many kinds of different shapes of soft & tough capsules, pastilles, candies, tablets, troches, and chewing gum products. The automatic counting machines provide two different ways of packaging, cans and bags. We have multiple types of counting machine series. The machinery components do not need to be switched for the simple adjustments to shorten time and increase efficiency smartly. Neostarpack’s counting machines conform cGMP regulations, such as fixture rotary counting machines embedded our exclusive industrial electronic components, economical tabletop capsule and pastille counting machines, double-rail automatic counting machines. High speed counting machines, multiple-rail counting machines, vibrating feeding machines with filling production line and counting & filling machines are integrated into automatic counting and counting machinery production lines.
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Q&A Frequently Asked Question:
- 1. Can filling machines be used to fill oil products?
- 2. If I have a wide variety of oil types, can I use the same filling machine? What should I pay attention to when using it?
- 3. Some oils have higher viscosity. Will it be prone to sag when filling with a filling machine?
- 4. If the liquid product needs to be filtered before filling, does the filling machine have the function of filtration?
- 5. Can your filling machine be filled with beer?
- 6. Can normal temperature syrups or similar fructose products can apply to the filling machine?
- 7. If we need to fill food product, does the material of the filling machine meet the food grade specifications?
- 8. Products like facial creams, moisture creams or sun creams which is poor fluidity, can they use the filling machine to produce?
- 9. Can we fill the chili sauce with filling machine?
- 10. If a porridge or oatmeal product wants to be filled, what type of filling machine would you recommend?
- 11. What if the liquid is hard to flow, which way would you to fill this kind of products?
- 12. Is there any inaccurate filling in the piston filling machine? Under what circumstances will the filling be inaccurate?
- 13. If the products need to be directly filled after heating, is there a heat preservation type filling machine?
- 14. If the liquid product itself has a high viscosity and which needs to be stirred before filling. Can the filling machine be equipped with a stirring mechanism?
- 15. If the product itself has a foaming property while filling, how can it avoid foaming during the process?
- 16. Can juice or beverages be produced by automatic filling? If the juice contains pulps, is there a suitable filling machine?
- 17. When a liquid with a strong acid or alkali needs a lot of filling, which type of filling machine should one choose?
- 18.When filling a liquid product, what happens if the pump motor of the filling machine cannot pump the material? How can we deal with it?
- 19. If the desktop piston filling machine originally had only one filling head, could it be changed to a filling machine with two filling heads to increase production efficiency?
- 20. If you have three products, toner, lotion and water, can you share the same filling machine?
- 21. If my product is water or a liquid similar in characteristics to water, the container is a glass bottle. Which type of filling machine is suitable?
- 22. If the liquid needs to be sterilized during the filling process, can a sterilization device be added to the filling line?
- 23. If you want to stick the sticker to the salad box, you need to stick a sticker on the top and bottom of the box. Which labeling machine is suitable for automatic labeling of this type of product?
- 24. When there are two different materials for round labeling machine glass bottles and plastic bottles, what is the difference between these two bottles while labeling? What should I pay attention to?
- 25.Is there a way to automatically label the products of lipstick and lip balm? Can I position the label on the side of the bottle or at the bottom of the lipstick?
- 26. If the product is to be pasted with stickers or labels, but there are products that use transparent labels and colored labels (non-transparent stickers), what is the difference when purchasing a labeling machine? Could these two labels can share one labeling machine?
- 27. What is a time gravity filling(self-flowing) machine? Which method does it use to fill the product? How to adjust the filling volume when using it? Which liquid products are suitable for filling with the time gravity filling(self-flowing) machine? Which factors will affect the filling volume of the time gravity filling(self-flowing) machine?
- 28. If you already have a small desktop labeling machine, can you add a feeding mechanism in front of the labeling machine?
- 29. Can a round bottle labeling machine share the labeler with a polygonal bottle such as a hexagonal bottle or an octagonal bottle?
- 30. Why did you find that the round bottle was used with a round bottle labeling machine for a period, and there was small debris next to the machine. What caused this? How to solve it?
- 31. Is there any part of the compact filling and capping line that need to be pay attention more? Does the capping head wear off the cap when it is tightening?
- 32. When using a tabletop piston type filling machine, will liquid leakage occur during production? What is the cause of the leak? How to solve the problem of improving leakage?
- 33. What is the difference between the equipment of the Neostarpack filling machine and the labeling machine and the commercially cheap equipment? Why choose Neostarpack?
- 34. What are the advantages of the Neostarpack liquid filling machine?
- 35. Recently, we are planning for a new factory and expected to produce bottled beverages, but the experience of filling the packaging machine is not enough. How do we choose a suitable filling and packaging machine?
- 36. Our company currently produces packaged soymilk in a manual manner. If you want to introduce automatic or semi-automatic soymilk filling equipment, is there a filling machine suitable for soymilk?
- 37. We are a food factory producing bean paste and chili sauce. Currently, we use manual filling and packaging. Recently we want to add filling equipment to increase production capacity. Is there a suitable sauce filling machine?
- 38. We mainly produce liquid beverages and now are filled in the bottles manually. There are various types of beverages but only with small and medium scale production capacity. Do you have the suitable beverage filling packaging equipment for that? Will it be possible to be integrated as an automated filling production line in the future?
- 39. When filling food product there is higher sanitary standard needed. Then what are the points to choose the suitable filling machine for food product?
- 40. What is the normal service life for the filling machine? Will it be troublesome to do the self-maintenance?
- 41. Our olive oil is currently outsourced to bottling and filling bottles. Due to the increasing number of capacities, it is expected to purchase a filling and capping machine to pack the products by ourselves. Which machine is suitable for olive oil glass bottles and aluminum caps? If there are multiple aluminum caps with different specifications, can only an aluminum capper be used?
- 42. How can you help us if we need assistance for the machine operation and the consumable parts purchasing after we buy the labeling machine?
- 44. After the labeling machine applies the sticker on the bottle will it have wrinkles easily? Will the position of the sticker be crooked after labelled on the bottle?
- 45. Which type of filling machine can be used to fill organic solvents, such as DMAC, DMSO and ethyl acetate, etc. with a filling volume of around 50ml, 100 ml and 200 ml?
- 46. I need to label the front and back of the shampoo bottle by using two kinds of stickers. Can your labeling machine label two different stickers on the front and back individually at the same time?
- 47. We produce cosmetics and no need much production capacity. There are five to six of bottle size and which needs liquid filling, cap tightening and labeling on the product. Can all these bottles be shared with and applied on the automatic compact filling line?
- 48. My product is perfume and I need bottle rinser machine. Should I choose water rinser machine or air rinser machine? And how to make sure the air source or water source is clean?
- 49. My product is essential oil and what kind of the filling machine is suitable for filling essential oil?
- 50. Do you have the suitable filling machine can fill fruit juice and jelly drink faster? The bottle volume is 1000 ml and the fruit juice and jelly drink itself is with moderate viscosity. Also, the drink is no preservative added so it can’t have too many air bubbles during liquid filling, or it will influence the quality and the storage life of the product.
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