Automatic Filling And Capping Machine Line
Overflow filling capping Line,Liquid detergent filling capping machine line,Automatic 12 heads filling capping machine
How could the Automatic Filling Capping Line be used on different size of round and oval round bottle?
Automatic liquid filling capping machine can be applied to low to medium concentrated liquid. In addition, when the container is oval bottle, not a common round bottle, it would be more challenging to design a full automatic bottle unscrambler, conveyor, filling machine, capping machine and labeling machine because unlike a common round bottle, the oval one could be more various in dimension and shape. (oval bottle has both short and long axes that causing more variety so sometimes cannot use common design for bottle unscrambling, conveying, positioning, and bottle out-feeding purpose.) Neostarpack will customize the filling cappin machine design according to the shape of the bottle you’d like to use, providing oval bottle automatic filling capping modules that have advantage of universal appliance and can be applied to different size of round/oval bottles. The mechanical design focused on the commonality of the module, providing the easy-changing and simple-to-adjust method that means convenience in operation and Full automatic high-speed liquid filling capping production line.
1. Overflow filling capping machine is equipped with threaded-rod conveying device that make bottle transport more stable and consistent.
2. Multiple nozzles, dual-track liquid filling machine keeps you from wasting time on bottle positioning and it saves your filling time which can improve capacity.
3. The gear pump used on filling machine meets the hygiene regulation.
4. The Module on the instrument can be customized to apply to different bottle.
5. The filling volume is adjustable, depending on the bottle capacity and bottle mouth diameter.
6. Memory function let you save and load the parameter setting easily, simple to do product changeover.
7. The filling nozzle is made of stainless steel and it has special ball valve that can prevent liquid dripping.
8. Automatic filler capper machine equipped with high accuracy Big brand sensor, lower the false detection possibility.
9. The machine interface is user-friendly, simple to operate and can adjust the filling volume and production speed.
10. The liquid filling machine is equipped with dripping-free device under the filling nozzle, avoiding liquid dripping.
11. The diving filling nozzle prevents foam from forming when liquid filling.
12. The flow sensor and liquid level detection sensor provide stable filling speed and precise liquid output.
13. The cap-sorting, cap-feeding and cap-placing machine can be customized (for special caps)
14. Oval round bottle liquid filling capping machine can be applied to room temperature and low viscosity liquid filling production.
15. The capping machine have no-cap and no-bottle reminder so the operator can monitor the production on time.
16. The overflow filling capping machine has production capacity counting function that can be used for quantity statistic and daily capacity analysis.
17. The filling tube meets the food, pharmaceutical, and biotech industry requirement; there will be no interaction between the tube and liquid.
18. The automatic overflow filling capping line is easy to adjust and has precise control system.
19. The special vacuum valve can apply to low to medium concentrated liquid filling.
20. The Automatic shut-off valve ensures the surplus liquid will flow into storage tank and no other recycle equipment is needed.
21. Automatic capping machine can use different capping mode according to the cap types and bottle shapes you use.
22. Both filling head and capping head are equipped with hand wheel and position indicator which can help the operator to adjust the machine and record the data.
23. Multi-speed motor-driven conveyor that the speed can be adjusted depending on production requirement.
24. The modularized design makes it easy to maintain and can be replaced according to your need.
25. The automatic filling capping machine is controlled by PLC, and its counting function ensures the production process.
26. The filling line is modularized and can be updated on demand, increasing the production flexibility.
27. The whole machine is made of stainless steel and harden aluminum alloy, which is solid and lasting
28. Adjustable base frame and moving wheel.
29. The automatic bottle in-feed and out-feed machine can upgrade the line into full automatic production, reducing the manpower requirement.
30. Automatic bottle unturned and bottle jam detection function.
Liquid filling machine (Overflow filling machine)
Filling speed: Max. 250ml/ sec
Filling range: Max. 5000ml
Dimension: (L) 2800mm (W) 1500mm (H) 2400mm
Weight: 560 KG
Capping machine (with cap placer)
Cap types: common screw caps
Cap diameter: 25-55mm
Capping speed: 30-45BPM (depends on the bottle and cap type)
Dimension: (L) 2500mm (W) 1200mm (H) 1600mm
Weight: 450 KG
Power and air supply
Power: 110/220 VAC, 50/60, 1Phase
Air: 80 PSI/ 3CFM
- Option Accessories
- Round bottle labeler
- Bottle outfeed machine
- Temperature-proof and abrasion-proof tubes available
- Automatic bottle infeed machine
- Related Products
Automatic wine filling capping production line is designed for glass bottle and cork, and can be applied to bottled wine products such as Sorghum, whiskey, Shaoxing wine, agave, rum, brandy, vodka, sake, liqueur, fruit wine and any kind of liquid that has alcohol concentration range from 2% to 60%. This instrument is equipped with a filling machine that can be used to fill liquid which over 60% alcohol concentration, and because of the overflow design, the slightly size different would not affect the instrument so every bottled product is going to have the same liquid level. And also, the bottle filling capping machine is equipped capping machine which can deal with automatic cap feeding, cap placing and capping procedures precisely, so the instrument is your best choice to bottling alcoholic drink product.
Bottle Rinsing and Filling Machine Line is built to help with product security and hygiene concerns. Air blows to bottles after bottles being inverted, and the dust will be removed by vacuum. The rinsing and filling line suits for any material of bottles and is especially designed for integrating with exist conveyor or packaging system.
Automatic Bottle Filling Capping Labeling Production Line can be used in various fields for liquid packaging needs, and the line is composed of a feeding turntable, a 6-nozzle piston pump filler, a ROPP cap-auto-feeding capper, a round labeler, and a collecting turntable. Each machine of the line can be customized according to your requirements.
Automatic Liquid Filling Line is built up with an auto bottle feeder, a 4-nozzle gear pump filler, a ROPP cap capper with auto-cap-feeder, a round labeler with neck label applicator, and a collecting tray, applying in food, beverage, chemical and other industries. The direction of the production line is from right to left, and it can also be customized to opposite direction.
Automatic overflow filler and capper machine : Used to fill lower viscosity products, can handle foamy and non foamy liquid. Automatic inline pressure overflow filler machine. The production speeds obtained with small investment cause it's great value, the limitation is the viscosity of the products. Flexible to fill various free-flowing liquids without particulates. Applied to diverse industries including cosmetics, chemicals, pharmaceuticals, food and beverages. Suitable for a variety of container shapes and sizes, especially for glass bottle filling, fill to the same level.
The system is widely used in food and beverage plants, pharmaceutical plants, plants of body-care products, plants of cleaning supplies, chemical plants, etc. It is suitable for factory automation integrating the processes of filling, capping and labeling into smooth flow production line. This model uses high-level interfaced control system for fast speed and high-precision operation. Thus, the process efficiency improves, and the labor costs are saved.
The automatic high speed bottle washing machine can work for many types of bottles at the same time. The new generation fast flipping bottle washing machines are designed for speedy production line, breaking through the old washing mode that allowed only one row bottles into washing machines. It washes at the same time with double rows of bottles by180-degree flipping bottle washing. When the machine is washing the first row bottles, the second row is conveyed to wait for the next washing. After finishing washing the first row, the second row will be immediately washed right after the first row outfeeds. The washing speed doubles by constantly flipping and washing bottles while still conveying and locating new bottles with no time wasted. We provide bottle water rinser and bottle air rinsers for different needs of products. The gas washing machin use powerful gas to inject into the containers directly, cleaning out the dust out of the bottles. It becomes an efficient bottle air washing machine, and bottle water washing machines use pure water to rinse.
Automatic bottling washer filler capper line integrates automatic bottle feeder, washer, filler, cap placer, capper, round bottle labeler and automatic product collector into one production line, which unifies different stages of production into one single process. Through automatic bottling washer filler capper line, all production stages are controlled by PLC programs. Set up with an automatic pause system, the line would be fully stopped should any stage in it comes up with a problem. Such feature helps to protect the line from production overloads or product jams. Equipped with photo-electronic eyes (sensors), automatic bottling washer filler capper line detects targeted filling positions with great precision. In addition, each production unit of the line is modularized; thus makes it easy to maintain. Moreover, all the touch points between liquids and the line could be built by stainless steels; eliminating all potential sanitary issues. Bottling washer filler capper line works best with products of liquids at moderate or high temperature or those of high viscosity with no pulps or chunks in them. Examples of suitable applications include dipping sauces, salad sauces, syrups, medication in ampules, creams, shampoos, and chemical products.