Automatic Bottling Washer Filler Capper Line for Products of Viscous Liquids
NRT-100 / NBW-585 / NFP-540 / NCW-515 / NLR-300
(Bottle Washer/Filler/Capper/Labeler/Automatic Feeder)
Automatic bottling washer filler capper line integrates automatic bottle feeder, washer, filler, cap placer, capper, round bottle labeler and automatic product collector into one production line, which unifies different stages of production into one single process. Through automatic bottling washer filler capper line, all production stages are controlled by PLC programs. Set up with an automatic pause system, the line would be fully stopped should any stage in it comes up with a problem. Such feature helps to protect the line from production overloads or product jams.
Equipped with photo-electronic eyes (sensors), automatic bottling washer filler capper line detects targeted filling positions with great precision. In addition, each production unit of the line is modularized; thus makes it easy to maintain. Moreover, all the touch points between liquids and the line could be built by stainless steels; eliminating all potential sanitary issues.
Bottling washer filler capper line works best with products of liquids at moderate or high temperature or those of high viscosity with no pulps or chunks in them. Examples of suitable applications include dipping sauces, salad sauces, syrups, medication in ampules, creams, shampoos, and chemical products.
Highly Efficient Automatic Bottling Washer Filler Capper Line For Products Of Viscous Liquids
Automatic bottling washer filler capper line integrates automatic bottle washers, viscous liquid fillers, cappers and round bottle labelers into one production line, streamlining the manpower for your bottling needs. Bottling washer filler capper production line is the perfect solution to the products that need to be automatically filled and capped in all industries. Automatic bottling line operates in the following way: after receiving bottles from its automatic feeder, automatic bottling washer filler capper line will air wash the bottles in its two-row cleaning seats, rotating and cleaning them through 180 degrees. The washers support extensive range of bottles and cleans different sizes of bottles in one single process thoroughly by its strong pneumatic power. After bottle washing, bottling washer filler capper line automatically conveys the bottles to its automatic filler. Its filler works especially great in filling viscous liquids. Powered by piston motors and filling with multiple nozzles, the filler fulfills filling tasks with precision and efficiency. Equipped with product tanks, automatic bottling washer filler capper line can be further upgraded with our optional blender, which well stirs your filling materials before the line fills them into the bottles. After bottle filling, automatic bottling line further send the filled bottles to its cappers. The cappers, through its cap feeding unit, automatically detects, covers and screws caps; fulfilling capping tasks in one single process. After capping, bottling washer filler capper line will finish up the bottling process by labeling the capped products through its round bottle labeler. Lastly, all labeled products will be brought together in its automatic collector.
Bottling Washer Filler Capper Line:
1. The bottling line is programmed with an inter-linkage automatic pause system. When a production problem arises in one station, all stations will be automatically stopped to prevent production errors.
2. Easy operated automatic filling and capping unit; freeing you from complicated parameter setups.
3. Equipped with hand wheels for adjustment; easy to adjust the height of fillers, cappers and labelers according to desired targeted positions.
4. Modularized washer, filler, capper and labeler; customizable to build up a line that best suits your production needs.
5. Equipped with PLC programs and colored control panels; managing your parameter settings digitally.
6. Digitalized counters in PLC programs visualize production outputs with clarity.
7. Adjustable machine base with wheels; easy to adjust heights and to move around.
8. All photo-electronic eyes (sensors) are designed and manufactured by renowned manufacturers, detecting products with sharpness and accuracy; eliminating production errors.
9. All touch points between the line and products are made of materials complying with good manufacturing practice like cGMP.
10. All units are easy to disassemble; providing easy cleanup and maintenance.
11. All parts are made of stainless and aluminum alloy; comes with solidity and durability.
12. The fully integrated automatic line minimizes manual operations; fulfilling tasks of filling, capping, and labeling by only a few touches; significantly boosting your productivity.
13. Optional filling and labeling accessories available to further upgrade the line according to your needs.
1. The pneumatically powered air washer thoroughly clean the bottles without the possibility of leaving water stains; thus guaranteeing the high quality of your product.
2. The washing unit works with bottles of various sizes; optional capping heads available to further expand the range of suitable applications.
liquid Filling Machine
1. Optional piston pumps available to upgrade your filling precision.
2. Optional material tank and blender available to fill your products without jerks.
3. Equipped with check-valves, the filling unit automatically stops filling liquid when a filling task is completed; constantly providing filling precision.
4. Programmed with multiple parameter setting saving slots; allowing pre-saved parameters according to production plans; Switching labeling products without constant change of parameter settings.
5. Equipped with motors of multiple-gears; allowing fine speed tuning to fully satisfy your production needs.
1. Integrated capping unit combines cap sending and sorting into one unit; fulfilling capping tasks with ease; a great way to save labor costs.
2. Polyurethane-made capping heads provides high flexibility and durability without scratching the surface of your bottle caps.
3. Torque-controlled capping system screws the caps of your products just right without being too tight or too loose.
1. The labeling speed of the round bottle labeler reaches up to 13 meters per minute. Speed adjustable for your expected productivity.
2. The equipped roller unit presses labels to ensure cohesion.
3. Pneumatically powered gripping unit is easy to disassemble and to replace according to different sizes of your labeling bottles.
Bottle Washing Machine:
- Air Washer Speed: 18 bottles/minute
- Applicable Bottle Diameter: 52-66 mm
- Applicable Bottle Height: Up to 360 mm
- Dimension: (L) 2350 mm (W) 900 mm (H) 2160 mm
- Weight: 390 kgs
- Filling Speed: Up to 250 ml/second
- Filling Range: Up to 2,000 ml
- Filling Precision: ±0.5%
- Dimension: (L) 2412 mm (W) 1020 mm (H) 2202 mm
- Weight 420 kgs
- Applicable cap type: standard screw caps
- Capping speed: 20-25 bottles/minute
- Dimension: (L) 3048 mm (W) 1020 mm (H) 2582 mm
- Weight: 480 kgs
Round Bottle Labeler:
- Applicable Bottles: Round Bottles
- Applicable Label Type: Opaque Labels
- Applicable Label Length/Width: Up to 100 mm/Up to 300 mm
- Label Roll Diameter: Inside 75 mm; Outside 300 mm
- Dimension: (L) 2000 mm (W) 1800 mm (H) 1100 mm
- Weight: 330 kgs
- Power Input: 110/220 VAC, 50/60 Hz, One Phase
- Air Pressure: 90 PSI/3CFM
- Option Accessories
- Servo Motor System
- Bottle Water Rinser
- Laser Imprinter
- Hot stamping coding machine
- Transparent Photo-electronic eyes (Sensors) for transparent labels
- Introduce Movies
Automatic bottle wsaher filling capping labeling machine line
- Related Products
NBW-565 / FG-585 / NCW-310
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Automatic Bottling Washer Filler Capper Line for Products of Viscous Liquids - (Bottle Washer/Filler/Capper/Labeler/Automatic Feeder) | Sold in 50 Countries High-Quality Industrial Packaging Equipment Manufacturer | Neostarpack Co., Ltd.
Based in Taiwan since 1998, Neostarpack Co., Ltd. has been an industrial packaging machine manufacturer. Our main products, include Automatic Bottling Washer Filler Capper Line for Products of Viscous Liquids, labelers, liqiud filling machines, tablet counters, capping machines, bottle rinser machines, complete filling lines, label counters, card feeders and label dispensers, which are total packaging solutions for customers in bottling packaging machinery industry.
Neostarpack team has devoted ourselves to manufacture labeler machine, liquid filler, tablet counter, capping machine, and other packaging machine. We offer bottle packaging solutions, help to improve production automation experience for over 20 years. We also provide professional OEM service and customized machine. We extend business domain to over than 50 countries.
As an automatic filling packaging line supplier, besides packaging labeling and capping equipment, filling and closing machine can be tailored to the specific needs of the customers and their industries. Both with advanced technology and 20 years of experience, Neostarpack ensures each customer's demands are met.