Edible oil is around our world. Most of the common edible oils are vegetable oils and in liquid status. They are usually made from oil-rich crops and seeds, including cocoa butter, palm oil, peanut oil, olive oil and coconut oil, sesame oil, soybean oil, canola oil, linseed seed oil, tea-seed oil, grape seed oil, corn oil (corn germ oil), etc., animal oils include lard, roast duck oil, tallow, cod liver oil, chicken oil, squalene oil, fish oil, shortening, etc. Nowadays, no matter whether it is street vendors, eateries or restaurants, the demand for edible oil is more and more diversified, so the demand for edible oil continues to increase, and the manufacturing supplier keeps up with the changing needs of consumers while taking care of the hygiene of the products. As a result, more manual labors are needed for the product packaging.
Who says that automatic filling and packaging equipment can only choose large equipment? Neostarpack will dispel the myth that automatic filling production line is only for the large machines. It is often seen that when customers purchase automatic filling machines for bottles, they find that it is usually only the medium and large filling machines has the scale of automatic production lines. However, many customers have been confined to the limited production space, such as: high-level pharmaceutical preparations, laboratories, initial stage development of new products or medium-sized capacity requirements. We have designed an automatic small bottles filling capping labeling production line that combines the functions of filling, cap placing, capping, labeling and coding into it. It is very suitable for those who do not need high-speed mass production and only need small and medium-sized production capacity to meet the production needs. This compact filling production line has the automatic cap placing machine which is usually equipped for the large automatic filling production line. Moreover, it can also provide the output of up to 550~900 bottles per hour (It differs from product characteristics and the bottles)
Bottle feeder/ FP-5600/ CW-4100/ RT-1000
Automatic filling capping machine (overflow filler) can do automatic bottle feeding, automatic liquid filling, automatic cap feeding, cap placing, cap screwing and automatic bottle out-feeding procedure, and the machine can be applied to round and oval round bottle container that usually be used on daily cleaning supplies such as shampoo, shower gel, moisturizing cream, perfume, laundry detergent and dishwashing. Because the oval bottles have larger surface that can be used on product feature demonstration, also, its lively shape makes it popular and becomes common packaging choice. Automatic Filling Capping machine is designed for oval bottles which easy to overturn while conveying, providing stable and balanced transportation for many sizes/ heights of bottle. The filling station has multiple filling nozzles and dual-track conveying which are designed for maintaining the continuous production and increasing the efficiency, also, the distance between two bottles are remained properly so that there is no interference in liquid filling procedure. After filling procedure, the bottles will be conveyed to the cap-placing machine, and start automatic cap placing, cap pressing and cap screwing process simultaneously. The 3 in 1 machine design of cap-sorting, cap-pressing and cap-screwing not only shorten the process time but also saving the space in production area. The automatic filling capping line will correct the system automatically according to the central spot of the container while doing liquid filling and cap screwing procedure. If the production line is connected to the labeler, the production line can correct or maintain the specific transporting angle. Every mechanism was designed after full consideration in production details, making the production process fluent and efficient.
Automatic wine filling capping production line is designed for glass bottle and cork, and can be applied to bottled wine products such as Sorghum, whiskey, Shaoxing wine, agave, rum, brandy, vodka, sake, liqueur, fruit wine and any kind of liquid that has alcohol concentration range from 2% to 60%. This instrument is equipped with a filling machine that can be used to fill liquid which over 60% alcohol concentration, and because of the overflow design, the slightly size different would not affect the instrument so every bottled product is going to have the same liquid level. And also, the bottle filling capping machine is equipped capping machine which can deal with automatic cap feeding, cap placing and capping procedures precisely, so the instrument is your best choice to bottling alcoholic drink product.
The automatic vial filling capping machine equipment is combined with bottle infeed device, which means there are three functions in one frame, providing fully automatic bottle feeding, bottle positioning, liquid filling, cap placing, and cap screwing procedure; all mechanisms are synchronized that keep production from being interrupted. Automatic vial filling capping machine equipment is suitable for 2-20ml small volume liquid filling and capping, and can be used on pharmaceutical, essential oil, injection, cosmetic, healthy beverage and special solvent production. Vial filling capping machine equipment is equipped with high accuracy liquid filler, automatic cap-placing and outstanding servo motor-driven system which providing smooth and precise cap-placing, cap-screwing process. Besides, it’s simple to operate the machine because of the advanced control interface, and easy to fulfill both high speed and high accuracy production. Furthermore, you could also enhance production efficiency and save the costly manpower. Automatic vial filling capping machine consists of multiple stations: Automatic conveying device with star wheel design. At the first is filling station; second one is auto-cap-placing station; the third is capping station, and the bottle outfeed machine is also available as option. This liquid filling machine is driven by servo motor, and the operator can input the filling volume directly by using the human-machine interface which can use to quickly input parameter. And the filling accuracy of the instrument is excellent, liquid storage tank can be customized according to your requirement. This instrument has the automatic cap-placing and cap-screwing function, and can apply to every plastic screwing caps and aluminum caps; capping tightness can be adjusted by servo torque control via human machine interface.
Production Line with Automatic Counting, Filling, and Capping Machines (Counting Machines, Power Filling Machines, Capping Machines, and Aluminum Foil Sealers)
The production line of pharmaceutical level equipment with automatic counting, filling, and capping machines has dual productivities of automatic counting, filling and capping machines and powder filling and capping machines. The innovation is that one production line with dual functionalities, including automatic bottle conveyors, counting machines, powder filling machines, cap sorting machines, capping machines, aluminum foil sealers and automatic bottle collecting machines.
Automatic bottle feeding machine used in Pet bottles and glass bottles. Automatic bottle feeder Advantage: 1. Less labor and raise production efficiency. 2. Widely used for bottles with different size and material.
The FT1000 Tabletop Peristaltic Pump Liquid Filling Machine features precise, hygienic filling and is suitable for industries such as biotechnology, food, chemical, and medical, as it allows for filling with no chance of contamination. It's lightweight and portable, takes up little production space, and is perfect for those who are starting to move into automatic production, those who do not have a lot of extra production space, or those who would like a backup machine to support an existing production line. The interface allows up to 20 recipes to be saved at once, for those who are constantly switching products, and also allows the operator to keep track of production levels. Only one operator is needed during production, which frees up valuable manpower to focus on other tasks.
When one tabletop liquid filling machine is not enough to meet market needs, we always suggest our customers buy one more filling machine from us in order to increase productivity. But when we visit our customers’ factory, we often see the operator only can use a filling machine at a time. What if we design a new type of two nozzles filling machine to solve this problem? We do care about the smoothness of producing progress so we design a 2-nozzle gear pump filling machine. It has a working table and is capable to fill two products at the same time. After you fill products at the right hand side of this filling machine, you can do capping and labeling on the working table which is in the middle then you can pack them on the left hand side.
Semi-automatic piston pump filling machine is the common design of the piston filler. Neostarpack is extremely experienced in manufacturing tabletop filling machine, and we reduce space requirement of the standalone piston pump filling machine by using the basic standalone machine module. the whole machine only needs a A3 area, which is only the 1/3 of the tabletop filling machine, extremely suitable for the limited space. it’s a convenient liquid filling instrument for small to medium scale production. The piston pump liquid filling machine with the liquid quick release design, and its mechanical filling design made it more accurate also meets the requirements for filling different kind of liquids. Semi-automatic piston pump filling machine can apply to both bottled products and bagged products, and it could easily handle different kind of bottle materials and bottle shape. The piston pump filling machine is compatible with liquids from low to high viscosity in food, cosmetic, chemistry, and biotech industry, such as soy sauce, paste, sauce, oil, cosmetic products, beverages, shampoo, detergent…etc.
Tabletop gear pump liquid filling machine is equipped with accurate gear pump, which could provide high speed filling mode. Tabletop gear pump liquid filling machine is design for limited production space. The compact machine design has no need for too much room, and with its simple installation and easy operating mode, the required time for production is shortened. What makes this filling machine more efficient is that, it could be easily applyed to many kinds of liquid in different filling volume if the liquid is flowable and is not higher than 50 degrees Celsius, such as lotion toner, cleansing oil, lotion, shampoo, olive oil, detergent…etc. The filling tube is made of food/ pharmaceutical grade materials, which could put into the hopper you already have and no need to buy another one.
The tabletop gear pump liquid filling machine is a versatile filling machine, and there is no need to buy any additional hopper. Because the compact design of the tabletop liquid filling machine, it’s incredibly suitable for limited space, and can be used in a small place. The suitable filling range is from 50 ml to 4000ml, and can be applied to flowable liquid no hotter than 50 degrees Celsius, such as tea, beverage, juice, essential oil, water, oral solution, potion, edible oil, dish washer and the products from many kinds of industry, such as food, bio-pharma, cosmetic, and chemical. It is a small scale filling machine that suitable for various kinds of filling volume and different kinds of liquid product. Tabletop liquid filling machine is equipped with advanced touch screen human-machine-interface that not only allows the operator to adjust the filling volume, filling speed and filling time, but also make the filling machine more productive because there is no need to do mechanism adjustment.
FG4250 suits for various low viscosity liquid, such as lotion, syrup, cleanser, etc. No adjustment is required as changing products and discharge vast volume to achieve high productivity with excellent accuracy.
Automatic bottle filling machine having 12 head automatic liquid filling machine, filling machine capacity can be customized to suit production speed. This bottling filling machine can be used for bottling juices, oils filling line, honey, food products, pharmacy syrups, filling line, foamy liquids filling line, toilet cleaner filler, chemicals and any free flowing low to medium viscous liquids. Automatic filling machines suitable to free-flowing liquids like oil, beverage, lotion and sauce. It can be applied to a wide range of industries including cosmetics, chemicals pharmaceuticals, food and beverages, with high capacity, accuracy and stability, quick and easy changeover to save operation time, equipped with anti-dust and hygiene concern housing for option.
Automatic 8 heads gear pump liquid filler FG5400 high speed lubricant filler is suitable for lubricant oil filling requirement with massive filling volume from 1 liter to 5 liter. Controlled by servo motor make filling precise and each nozzle can be adjusted individually. The 8-nozzle filling machine fills simultaneously with eight industrial-level nozzles for large-quantity production. It’s incredibly convenient to use, since it comes with a PLC control system with an HMI touch panel. The interface allows the operator to save up to 20 production parameters simultaneously, so that downtime is reduced between batches. Adjustments are simple – filling volume and speed can be changed via the touchscreen, and the nozzles can be positioned according to the size of the bottles. The frame of the machine itself is mounted on wheels so that it can be moved around.
Tabletop overflow filler is best suited for liquid with low to medium viscosity. The desired product to be filled is held in a stainless steel reservoir, then pumped into a manifold to disperse product to each of your filling nozzles. When the container fills up to the target fill height, the excess product and foam is forced out of the container via the return side to the original product source tank. The unique overflow filling nozzles allow for each bottle or container to be filled to the same level, allowing for an aesthetically pleasing shelf appeal for clear containers. Tabletop overflow filler is suitable for free flowing liquid such as water, juice, syrups, alcoholic beverage, shampoos, foamy cleansers and chemicals, and other non carbonated aqueous beverages. It especially suits for foamy liquid. High performance, easy to clean, easy to operate, expandable at low cost. Offers greatest flexibility at lowest cost. This Filler is manufactured with a heavy duty 304 stainless steel, tig-welded frame and is available with 2 Fill Heads. stainless steel Filling Heads, and Product Supply Pump, plus many more features.
Multi-nozzle over-flow liquid filler FL4550 is suitable for free flowing liquid such as water, juice, alcoholic beverage, etc. Multi-nozzle fills simultaneously to achieve high productivity.
12 Nozzle over-flow liquid filler FL4670 overflow filler is built to meet the requirement of consistent filling level. It is especially suits for foamy, flammable, or corrosive liquid filling. Moreover, with PLC and HMI control system, all filling parameters can be set and monitored in screen easily. Number of filling nozzles or other options like product supply pump is available according to different requirement. It is absolutely the best choice for your company.
Automatic4 nozzle overflow filler FL4250 is designed for mineral water filling requirement with massive volume. The liquid level of every bottle will be the same and the surplus bubbles will overflow to reservoir. It especially suits for foamy liquid.
Automatic 6-nozzle overflow liquid filler FL4350 is best suitable for filling with foamy, flammable, corrosive liquid products, or products which require consistent filling level. The number of nozzles can be customized according to your needs, and the filler can also be connected with other packaging machines to build up a complete production line.
Automatic overflow liquid filler with safety gate FL5250 is designed for mineral water filling requirement with massive volume. The liquid level of every bottle will be the same and the surplus bubbles will overflow to reservoir. It especially suits for foamy liquid.
Tabletop piston filling machine FP1002 suits for small filling volume requirement, cylinder filling module ensures precise filling volume and prevent liquid from dripping down. Besides, filling volume, filling speed and suction speed can be adjusted by hand wheel easily. No electricity requirement is needed, especially suits for alcoholic liquid.
Tabletop piston liquid filler fp1005 is available for products like cleanser, dishwashing liquid, cream, honey, hair conditioner, body lotion, pastes, alcoholic product, syrup, slightly thick sauce, oil and chemicals etc.
Big volume tabletop piston pump liquid filling machine FP1010 is designed for slightly thick materials like normal saline, juice, oil, eye drops, body lotion, julep, makeup remover, essential oil, skin moisturizer, UP protective fluid, sun block, mouthwash, bathroom cleanser, functional drink, alcoholic product, chemicals and organic fertilizer etc.
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Q&A Frequently Asked Question:
- 1. Can filling machines be used to fill oil products?
- 2. If I have a wide variety of oil types, can I use the same filling machine? What should I pay attention to when using it?
- 3. Some oils have higher viscosity. Will it be prone to sag when filling with a filling machine?
- 4. If the liquid product needs to be filtered before filling, does the filling machine have the function of filtration?
- 5. Can your filling machine be filled with beer?
- 6. Can normal temperature syrups or similar fructose products can apply to the filling machine?
- 7. If we need to fill food product, does the material of the filling machine meet the food grade specifications?
- 8. Products like facial creams, moisture creams or sun creams which is poor fluidity, can they use the filling machine to produce?
- 9. Can we fill the chili sauce with filling machine?
- 10. If a porridge or oatmeal product wants to be filled, what type of filling machine would you recommend?
- 11. What if the liquid is hard to flow, which way would you to fill this kind of products?
- 12. Is there any inaccurate filling in the piston filling machine? Under what circumstances will the filling be inaccurate?
- 13. If the products need to be directly filled after heating, is there a heat preservation type filling machine?
- 14. If the liquid product itself has a high viscosity and which needs to be stirred before filling. Can the filling machine be equipped with a stirring mechanism?
- 15. If the product itself has a foaming property while filling, how can it avoid foaming during the process?
- 16. Can juice or beverages be produced by automatic filling? If the juice contains pulps, is there a suitable filling machine?
- 17. When a liquid with a strong acid or alkali needs a lot of filling, which type of filling machine should one choose?
- 18.When filling a liquid product, what happens if the pump motor of the filling machine cannot pump the material? How can we deal with it?
- 19. If the desktop piston filling machine originally had only one filling head, could it be changed to a filling machine with two filling heads to increase production efficiency?
- 20. If you have three products, toner, lotion and water, can you share the same filling machine?
- 21. If my product is water or a liquid similar in characteristics to water, the container is a glass bottle. Which type of filling machine is suitable?
- 22. If the liquid needs to be sterilized during the filling process, can a sterilization device be added to the filling line?
- 23. If you want to stick the sticker to the salad box, you need to stick a sticker on the top and bottom of the box. Which labeling machine is suitable for automatic labeling of this type of product?
- 24. When there are two different materials for round labeling machine glass bottles and plastic bottles, what is the difference between these two bottles while labeling? What should I pay attention to?
- 25.Is there a way to automatically label the products of lipstick and lip balm? Can I position the label on the side of the bottle or at the bottom of the lipstick?
- 26. If the product is to be pasted with stickers or labels, but there are products that use transparent labels and colored labels (non-transparent stickers), what is the difference when purchasing a labeling machine? Could these two labels can share one labeling machine?
- 27. What is a time gravity filling(self-flowing) machine? Which method does it use to fill the product? How to adjust the filling volume when using it? Which liquid products are suitable for filling with the time gravity filling(self-flowing) machine? Which factors will affect the filling volume of the time gravity filling(self-flowing) machine?
- 28. If you already have a small desktop labeling machine, can you add a feeding mechanism in front of the labeling machine?
- 29. Can a round bottle labeling machine share the labeler with a polygonal bottle such as a hexagonal bottle or an octagonal bottle?
- 30. Why did you find that the round bottle was used with a round bottle labeling machine for a period, and there was small debris next to the machine. What caused this? How to solve it?
- 31. Is there any part of the compact filling and capping line that need to be pay attention more? Does the capping head wear off the cap when it is tightening?
- 32. When using a tabletop piston type filling machine, will liquid leakage occur during production? What is the cause of the leak? How to solve the problem of improving leakage?
- 33. What is the difference between the equipment of the Neostarpack filling machine and the labeling machine and the commercially cheap equipment? Why choose Neostarpack?
- 34. What are the advantages of the Neostarpack liquid filling machine?
- 35. Recently, we are planning for a new factory and expected to produce bottled beverages, but the experience of filling the packaging machine is not enough. How do we choose a suitable filling and packaging machine?
- 36. Our company currently produces packaged soymilk in a manual manner. If you want to introduce automatic or semi-automatic soymilk filling equipment, is there a filling machine suitable for soymilk?
- 37. We are a food factory producing bean paste and chili sauce. Currently, we use manual filling and packaging. Recently we want to add filling equipment to increase production capacity. Is there a suitable sauce filling machine?
- 38. We mainly produce liquid beverages and now are filled in the bottles manually. There are various types of beverages but only with small and medium scale production capacity. Do you have the suitable beverage filling packaging equipment for that? Will it be possible to be integrated as an automated filling production line in the future?
- 39. When filling food product there is higher sanitary standard needed. Then what are the points to choose the suitable filling machine for food product?
- 40. What is the normal service life for the filling machine? Will it be troublesome to do the self-maintenance?
- 41. Our olive oil is currently outsourced to bottling and filling bottles. Due to the increasing number of capacities, it is expected to purchase a filling and capping machine to pack the products by ourselves. Which machine is suitable for olive oil glass bottles and aluminum caps? If there are multiple aluminum caps with different specifications, can only an aluminum capper be used?
- 42. How can you help us if we need assistance for the machine operation and the consumable parts purchasing after we buy the labeling machine?
- 44. After the labeling machine applies the sticker on the bottle will it have wrinkles easily? Will the position of the sticker be crooked after labelled on the bottle?
- 45. Which type of filling machine can be used to fill organic solvents, such as DMAC, DMSO and ethyl acetate, etc. with a filling volume of around 50ml, 100 ml and 200 ml?
- 46. I need to label the front and back of the shampoo bottle by using two kinds of stickers. Can your labeling machine label two different stickers on the front and back individually at the same time?
- 47. We produce cosmetics and no need much production capacity. There are five to six of bottle size and which needs liquid filling, cap tightening and labeling on the product. Can all these bottles be shared with and applied on the automatic compact filling line?
- 48. My product is perfume and I need bottle rinser machine. Should I choose water rinser machine or air rinser machine? And how to make sure the air source or water source is clean?
- 49. My product is essential oil and what kind of the filling machine is suitable for filling essential oil?
- 50. Do you have the suitable filling machine can fill fruit juice and jelly drink faster? The bottle volume is 1000 ml and the fruit juice and jelly drink itself is with moderate viscosity. Also, the drink is no preservative added so it can’t have too many air bubbles during liquid filling, or it will influence the quality and the storage life of the product.
- 51. We are cosmetics manufacturer and used to label the product manually. As production capacity gradually increases, we want to run the production with packaging machine. Could you let me know how to choose the labeling machine suits for our product?
- 52. Our product is soy sauce, can you let me know which filling machine is suitable for filling and packaging soy sauce?
- 53. My product needs to be labeled with barcode labels and product information. What type of labeler is suitable?
- 54. We are a biotechnology company specializing in the production of dietary supplements, we have many kinds of tablets and capsules need to be count and bottle. I saw you have two kinds of capsule counting machines, what is the difference between them? Which kind suits our products better?
- 55. My product is large square bottles like detergent refill size, and I have many kinds of bottle, which capping machine you recommend for my products?
- 56. How to choose the bottle capping machine for my product from all different types of capping machines?
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