Fully Automated Filling-Capping-Labeling Production Line

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Neostarpack's Fully Automated Filling-Capping-Labeling Production Line | Packaging Equipment and Line

Neostarpack Co., Ltd. is an industrial Fully Automated Filling-Capping-Labeling Production Line | packaging machine manufacturer from Taiwan. In bottling packaging machinery industry, Neostarpack has been offering effective and flexible total packaging solutions to customers since 1998.

As an automatic filling packaging line supplier, besides packaging labeling and capping equipment, filling and closing machine can be tailored to the specific needs of the customers and their industries.

With both advanced technology and 20 years of experience, Neostarpack makes sure to meet each customer's demands.


Fully Automated Filling-Capping-Labeling Production Line

FG-585S + CS-415S + NLD-400

The system is widely used in food and beverage plants, pharmaceutical plants, plants of body-care products, plants of cleaning supplies, chemical plants, etc. It is suitable for factory automation integrating the processes of filling, capping and labeling into smooth flow production line. This model uses high-level interfaced control system for fast speed and high-precision operation. Thus, the process efficiency improves, and the labor costs are saved.

Automated Filling Capping Labeling Production Line

High quality automated filling capping labeling production line

1. Special leak-proof design for filling valve and anti-flow device in order to maintain high-quality filling.
2. Multiple memory parameters - Operator can access to the stored data quick and start up the production immediately.
3. Microcomputer controlled system is flexible for label dispensing selection: single or dual dispensing, or even single-side dispensing.

Features

1. Driven by high-end servo motor, filling simultaneously by multiple pumps make various modes available: manual weighing mode and auto-quantitative filling mode.
2. Setting and adjusting the filling volume are easy by using the colorful touch screen of the intelligent PLC control system.
3. Special leak-proof design for filling valve and anti-flow device in order to maintain high-quality filling.
4. Equipped with emergency stop button; the safety warning device can immediately alert the operator for the operation problems.
5. Heavy duty and rigid construction: made of stainless steel that conforms with pharmaceutical cGMP rules.
6. Multiple memory parameters—Operator can access to the stored data quick and start up the production immediately.
7. Driven by servo motor makes the capping function precise and fast; most kinds of caps can be used with the change of the cap head only.
8. Capping mechanism driven by dual servo motors generates appropriate torque to maintain the high capping quality without wear damage to the bottle.
9. Digitized rail control makes the cap feeding smooth, the functions of positioning, dispensing and placing are accurate.
10. Use of made-in-Japan-photoelectric eye, the sensing system can automatically shutdown when the production line jams, and it can re-start up when the line becomes smooth.
11. Both the height and the angle of the dual label applicators can be fine adjusted for fast changeover.
12. Microcomputer controlled system is flexible for label dispensing selection: single or dual dispensing, or even single-side dispensing.
13. Intelligent control system gives alert message when the label is missing, broken or end-of-reel.
14. Use of high-tech driving mechanism, bottles are positioned precisely; when the line overloads, it automatically shuts down in order to protect the products as well as the machine.
15. The machine applies modular design principle, it can be integrated upward or downward effectively to meet diverse needs of product mix.

Specification
Filler
  • Filling range: 50~4000ml
  • Filling accuracy: ± 0.5%~1%
  • Tank size: 100~200L
  • Power supply: single phase, 220VAC, 50/60Hz
  • Machine size: (L)5125mm (W)1528mm (H)2398mm
Capper
  • Capping speed: 20~40 pcs/min (depends on bottle and cap size)
  • Cap diameter: 22~120 mm
  • Cap type : screw cap or press cap
  • Air pressure requirement : 4~6 Kg
  • Voltage: 110 or 220 VAC
Labeler
  • Product size: O.D. 20mm-125mm, Height 30-160 mm
  • Label size: width 10~100mm, length 20-300mm
  • Label reel: I.D. 75mm O.D. ≦300mm
  • Conveyer: 200 mm (full size), or other size by special request
  • Machine size: (L) 2100mm (W)1380mm (H)1500mm
Option Accessories
  • High hygiene level airtight protective cover
  • feeding turntable, collecting turntable
  • Date coder
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Automated filling capping labeling production line