MFP1000 Semi-Automatic Filling for High-Viscosity Liquids

Volumetric filling of viscous liquids | 10–500 mL filling range | SUS316 stainless steel product-contact parts

The MFP1000 is a semi-automatic liquid filling machine that uses piston metering to control the volume dispensed in each filling cycle. It is suitable for viscous or high-viscosity liquid products that require measured, repeatable fill volumes.
The machine can be configured with different filling cylinder capacities according to actual filling requirements. Both filling volume and filling speed are adjustable. Three operating modes are available: manual, automatic, and foot-switch operation, to suit different products and working practices.
The MFP1000 is suitable for small-batch production, multiple product types, and production environments that require flexible adjustment of filling conditions. If your product is highly viscous and not suitable for conventional free-flowing liquid filling equipment, we recommend bringing a sample of your actual product for a machine test. Neostarpack can then evaluate whether piston filling meets your application requirements.

Machine Information

Machine Name: MFP1000 Semi-Automatic Piston Liquid Filling Machine

Equipment Type: Semi-Automatic Piston Volumetric Filling Machine

Features and Specifications：
• Maximum applicable viscosity: 10,000 cP
• Filling range: 10–500 mL, depending on the selected filling cylinder
• Filling speed: 30–150 mL/s, depending on liquid viscosity, thickness, and actual operating conditions
• Product-contact material: SUS316 stainless steel
• Quick-release piston cylinder: designed for convenient cleaning and maintenance

Which Applications Are Suitable for the MFP1000？

The MFP1000 can be used for production applications that require measured filling of relatively viscous liquids. Before selecting a filling machine, we recommend confirming the following requirements.
1. Filling high-viscosity liquids： Examples include honey, syrup, salad dressing, ketchup, sesame paste, and cream-based products. Suitability must be confirmed according to the actual viscosity and flow characteristics of the product.
2. Small-volume volumetric filling： The filling range is 10–500 mL. Select a filling cylinder with a suitable capacity for the required fill volume.
3. Multiple products or batch production： Suitable for production that requires filling volume, speed, or production method to be adjusted for different products.。
4. Bottle and bag filling： Filling operations can be planned according to the packaging format. The container opening, filling-head position, and container placement method must be confirmed against actual production requirements.
5. Applications requiring cleaning and material changeovers： The filling cylinder can be removed quickly, which helps with cleaning and product changeovers.
6. Production areas with limited space： The machine measures 340 × 320 × 800 mm (L × W × H). An optional workbench cart, or placement within an existing production area, can be evaluated according to your requirements.

Important considerations when selecting a filling machine

A machine rated for high-viscosity liquids is not necessarily suitable for every liquid product. Whether a product can be filled smoothly depends on several factors, including:
• Liquid viscosity
• Filling temperature (cold or hot filling)
• Flow characteristics
• Presence of solid pieces or particulates
• Required fill volume (in cc)
These factors directly affect overall filling performance. Before purchasing, we recommend providing an actual product sample and your filling requirements. Neostarpack's professional team can then provide an on-machine evaluation and test.

Filling Principle and Operating Method

The MFP1000 uses a piston-based volumetric filling principle. The piston moves back and forth to precisely control the volume of liquid dispensed in each filling cycle. Operators can set the filling volume and filling speed according to the product characteristics, and choose an operating mode to suit production requirements.
Operating Procedure
1. Prepare the product and containers：Confirm the characteristics of the liquid, the required fill volume, the container type (such as bottles, jars, or bags), and the dimensions of the bottle or bag opening.
2. Set the filling conditions：Adjust the filling volume and speed according to production requirements, and confirm that the installed filling cylinder has the capacity required for the intended fill volume.
3. Perform volumetric filling：Operate the machine in manual, automatic, or foot-switch mode to fill a measured volume of liquid into the container (bottle, jar, or bag).
4. Inspect the filling results：Check the fill volume and consistency of the finished products, and adjust production parameters as needed according to on-site conditions.
5. Clean the machine and perform changeover maintenance：After production, or when changing products, clean the liquid-contact parts in accordance with the applicable cleaning procedures. The piston cylinder has a quick-release design and can be removed without complicated tools, making cleaning and maintenance convenient and time-saving.

※ Note: Actual operating procedures may vary according to product characteristics, packaging method, and production-line layout.

Suitable Packaging Types and Liquid Products

The MFP1000 can be used for liquid products packaged in bottles or bags. In addition to the viscosity and flow characteristics of the liquid, the container opening, filling-head position, and production method must be confirmed before suitability can be evaluated.

【Application Scope and Product Compatibility】
All products require a professional evaluation. Factors such as viscosity, particulate content, filling temperature, corrosiveness, and cleaning and hygiene requirements directly affect equipment selection. For pharmaceutical, biotechnology, medical, or other products with special hygiene requirements, we recommend confirming the manufacturing process and any dedicated equipment configuration separately.

Industries and Applications

Depending on the liquid characteristics and packaging requirements, the MFP1000 can be used in the following industries：
• Food Processing: Honey, syrup, jam, sauces, and other high-viscosity food liquids.
• Cosmetics and Personal Care: Shampoo, body wash, hand soap, lotions, and creams.
• Pharmaceuticals and Biotechnology: Can be configured to pharmaceutical-grade specifications. The actual configuration must be evaluated separately according to the product formulation, hygiene regulations, and process requirements.
• Chemical and Cleaning Products: Selected chemical cleaning agents, lubricating oils, specialized engine oils, liquid fertilizers, and related products.

※ Requirements for machine materials, cleaning methods, and manufacturing processes differ by industry. Confirm product and equipment compatibility before purchasing so that the most suitable model can be selected for your product.

Related Equipment Recommendations

When selecting a filling machine, filling capacity is only one consideration. The material specifications of the liquid-contact parts, the ease of cleaning and maintenance, and how user-friendly the control interface is are also key factors in production efficiency. 

Inquire About the MFP1000 Semi-Automatic Piston Liquid Filling Machine

If you are looking for a semi-automatic filling machine for high-viscosity liquids, provide your product characteristics, required fill volume, container dimensions, and expected production volume.

Neostarpack can help evaluate the filling method and equipment configuration according to your production requirements.